產品介紹
鑄態鑄件鑄件側板壁薄且較均勻，不易產生縮孔鑄造缺陷，但易產生澆不足、變形缺陷。另外，高錳鋼材質的裂紋傾向大，因此我們採用立澆方式，開設階梯式內澆口，上下兩層，並從鑄件一端處開設，這樣澆注後鋼液由下而上逐層平穩允型，可減輕鑄件局部過熱，使鑄件凝固時溫度均勻，有利於消除裂紋及防止鑄件澆注後產生變形。防止金屬液進入鑄型時產生衝擊和噴濺現象，內澆口做成變截面喇叭式，選用∑F直：∑F橫：∑F內=3：2.8：1的澆注系統，這樣就保證了在整個澆注過程中鑄型始終處於封閉的負壓下。
在澆注過程中，由於泡沫模樣裂解產生的氣體、焦狀體、殘餘渣物常浮擠至遠離澆口的鑄件頂端，因此在遠離澆道的頂端處設定了出氣、集渣冒口。
鑄件質量檢驗
鑄態鑄件鑄件(1)鑄件外觀質量將打箱落砂冷卻到室溫的鑄件，用清砂工具敲擊，螺栓孔內殘留的鎂砂粉全部脫落，經檢測，螺栓孔內表面光潔，鑄件各部位尺寸及表面粗糙度均符合圖樣要求。
(2)鑄件內在質量 將生產出的鑄件用氣割解剖，觀察其各部分斷面，發現均無縮孔、縮松、夾渣、氣孔和砂眼等鑄造缺陷，能夠保證側板的技術要求。
(3)鑄件金相組織和力學性能 側板採用1050℃(1.5h)水冷的水韌熱處理工藝，經觀察，鑄件金相組織為奧氏體。對力學性能進行了檢測，符合側板的技術要求。
基本術語
2.1鑄造casting,founding,foundry
2.2砂型鑄造sandcastingprocess
2.3特種鑄造specialcastingprocess
2.4鑄件casting
2.5毛坯鑄件roughcasting
2.6砂型鑄件sandcasting
2.7試製鑄件pilotcasting
2.8鑄態鑄件as-castcasting
2.9鑄型[型]mold
2.10鑄造工藝castingprocess，foundrytechnology
2.11鑄造用材料foundrymaterials
2.12鑄造工藝材料consumablematerials
2.13鑄造設備foundryequipment,foundryfacilities
2.14鑄工caster，founder，foundryworker
2.15鑄造工作者foundryman
2.16鑄造車間foundryshop
2.17鑄造廠foundry
2.18鑄造分廠attachedfoundry，captivefoundry，tiedfoundry
2.19鑄造三廢foundryeffluent
2.20一批abatch
2.21一爐acast，aheat，amelt
2.22鑄焊castwelding，flowwelding
2.23鑄錠ingot
3鑄造合金及熔煉、澆注
3.1鑄造合金基本術語
3.1.1鑄造合金castalloy
3.1.2共晶合金系eutecticalloysystem
3.1.3共晶合金eutecticalloy
3.1.4亞共晶合金hypoeutecticalloy
3.1.5過共晶合金hypereutecticalloy
3.1.6共晶團eutecticcell
3.1.7共晶溫度eutectictemperature
3.1.8共晶轉變eutecticreaction，eutectictransformation
3.1.9共晶組織eutecticstructure
3.1.10鑄造複合材料castcomposite
3.1.11定向共晶複合材料directionaleutecticcomposite
3.1.12非晶態合金noncrystallinealloy
3.1.13合金元素alloyingelement
3.1.14雜質元素trampelement
3.1.15合金遺傳性alloyheredity
3.1.16鑄態組織as-caststructure
3.1.17鐵碳相圖iron-carbonphasediagram
3.1.18碳化物carbide
3.1.19滲碳體cementite
3.1.20碳化物形成元素carbideformingelement
3.1.21單鑄試塊separatedtestbarofcasting
3.1.22附鑄試塊testlug
3.1.23本體試樣testspecimenfromcastingitself
3.1.24過熱superheating
3.1.25過冷supercooling，undercooling
3.1.26成分過冷constitutionalsupercooling
3.1.27過冷度degreeofundercooling
3.1.28加熱相變點[Ac相變點]Actransformationtemperature
3.1.29冷卻相變點[Ar相變點]Artransformationtemperature
3.1.30結晶crystallization
3.1.31形核[成核]nucleation
3.1.32均質形核[自發形核]homogeneousnucleation
3.1.33非均質形核[非自發形核]heterogeneousnucleation
3.1.34動力形核dynamicnucleation
3.1.35大衝擊形核bigbangnucleation
3.1.36形核劑nucleant
3.1.37形核率nucleationrate
3.1.39內生生長endogenousgrowth
3.1.40外生生長exogenousgrowth
3.1.41共生生長coupledgrowth
3.1.42小平面型生長facetedgrowth
3.1.43非小平面型生長nonfacetedgrowth
3.1.44晶體生長界面[界面]growthinterfaceofcrystal，interface
3.1.45吸氣（金屬）gasabsorption（metal）
3.2鑄鋼
3.2.1鑄鋼caststeel
3.2.2鑄造碳鋼carboncaststeel
3.2.3鑄造合金鋼alloycaststeel
3.2.4低合金鑄鋼lowalloycaststeel
3.2.5微量合金化鑄鋼micro-alloyingcaststeel，tracealloyingcaststeel
3.2.6鐵素體鑄鋼ferriticcaststeel
3.2.7奧氏體鑄鋼austeniticcaststeel
3.2.8不鏽鋼stainlesssteel
3.2.9無磁性鑄鋼non-magneticcaststeel
3.2.10高錳鋼austeniticmanganesesteel，highmanganesesteel
3.2.11高強度鑄鋼highstrengthcaststeel
3.2.12超高強度鑄鋼ultrahighstrengthcaststeel
3.2.13耐磨鑄鋼wearresistingcaststeel
3.2.14耐熱鑄鋼heatresistingcaststeel
3.2.15耐蝕鑄鋼corrosionresistingcaststeel
3.2.16石墨鋼graphiticsteel
3.2.17鑄造錨鏈鋼caststeelforchaincables
3.3鑄鐵
3.3.1鑄鐵castiron
3.3.2合成鑄鐵syntheticcastiron
3.3.3共晶鑄鐵eutecticcastiron
3.3.4亞共晶鑄鐵hypoeutecticcastiron
3.3.5過共晶鑄鐵hypereutecticcastiron
3.3.6灰鑄鐵[片墨鑄鐵]flakegraphitecastiron，graycastiron
3.3.7球墨鑄鐵[球鐵]ductileiron，nodulargraphiteiron，spheroidalgraphitecastiron
3.3.8高韌性球墨鑄鐵highductilitynodulargraphiteiron
3.3.9中錳球墨鑄鐵mediummanganeseductileiron
3.3.10中矽球墨鑄鐵mediumsiliconnodulargraphiteiron
3.3.11可鍛鑄鐵[馬鐵]malleablecastiron
3.3.12白心可鍛鑄鐵whiteheartmalleablecastiron
3.3.13黑心可鍛鑄鐵blackheartmalleablecastiron
3.3.14花心可鍛鑄鐵partiallygraphitizedmalleablecastiron
3.3.15鐵素體可鍛鑄鐵ferriticmalleablecastiron
3.3.16珠光體可鍛鑄鐵pearliticmalleablecastiron
3.3.17球墨可鍛鑄鐵spheroidalgraphitemalleablecastiron
3.3.18蠕墨鑄鐵[蠕鐵，緊密石墨鑄鐵]vermiculargraphitecastiron,compactedgraphitecastiron
3.3.19白口鑄鐵whitecastiron
3.3.20麻口鑄鐵mottledcastiron
3.3.21奧氏體鑄鐵austeniticcastiron
3.3.22貝氏體鑄鐵bainiticcastiron
3.3.23貝氏體球墨鑄鐵bainiticductilecastiron，austferriticductilecastiron
3.3.23貝氏體球墨鑄鐵bainiticductilecastiron，austferriticductilecastiron
3.3.23貝氏體球墨鑄鐵bainiticductilecastiron，austferriticductilecastiron
3.3.24等溫熱處理球墨鑄鐵austemperedductileiron，ADI
3.3.25貝氏體白口鑄鐵bainiticwhitecastiron
3.3.26針狀鑄鐵acicularcastiron
3.3.27馬氏體鑄鐵martensiticcastiron
3.3.28鐵素體鑄鐵ferriticcastiron
3.3.29珠光體鑄鐵pearliticcastiron
3.3.30索氏體鑄鐵sorbiticcastiron
3.3.31合金鑄鐵alloycastiron
3.3.32低合金鑄鐵lowalloycastiron
3.3.33鉻鑄鐵chromiumcastiron
3.3.34高鉻鑄鐵highchromiumcastiron
3.3.35高矽鑄鐵highsiliconcastiron
3.3.36中矽鑄鐵mediumsiliconcastiron
3.3.37高磷鑄鐵highphosphoruscastiron
3.3.38鋁鑄鐵aluminumcastiron
3.3.39高鋁鑄鐵highaluminumcastiron
3.3.40鎳鑄鐵nickelcastiron
3.3.41硼鑄鐵boroncastiron
3.3.42高級鑄鐵highgradecastiron
3.3.43高強度鑄鐵highdutycastiron，highstrengthcastiron
3.3.44工程鑄鐵engineeringcastiron
3.3.45特種鑄鐵specialcastiron
3.3.46抗磨鑄鐵abrasionresistantcastiron
3.3.47冷硬鑄鐵[激冷鑄鐵]chilledcastiron
3.3.48耐磨鑄鐵wearresistingcastiron
3.3.49耐熱鑄鐵heatresistingcastiron
3.3.50耐蝕鑄鐵corrosionresistantcastiron
3.3.51耐酸鑄鐵acidresistingcastiron
3.3.52密烘鑄鐵Meehanitecastiron
3.3.53孕育鑄鐵inoculatedcastiron
3.3.54總碳量totalcarbon
3.3.55碳當量carbonequivalent
3.3.56碳當量儀eutectometer
3.3.57共晶度carbonsaturationdegree
3.3.58矽碳比silicon-carbonratio
3.3.59錳硫比manganese-sulphurratio
3.3.60鑄鐵石墨形態graphitemorphologyofcastiron
3.3.61片狀石墨[片墨]flakegraphite
3.3.62球狀石墨[球墨]nodulargraphite，spheroidalgraphite
3.3.63絮團狀石墨[退火碳]tempergraphite，annealingcarbon
3.3.64團絮石墨quasi-spheroidaltempergraphite
3.3.65蠕蟲狀石墨[蠕墨，緊密石墨]compactedgraphite，vermiculargraphite
3.3.66開花狀石墨explodedgraphite
3.3.67初生石墨primarygraphite
3.3.68過冷石墨undercooledgraphite
3.3.69共晶石墨eutecticgraphite
3.3.70共晶碳化物eutecticcarbide
3.3.71游離碳freecarbon
3.3.72石墨化graphitization
3.3.73石墨化退火graphitizingannealing
3.3.74石墨化度graphitizinggrade
3.3.75石墨化因子graphitizingfactor
3.3.76石墨面積率percentageofgraphitearea
3.3.77阻礙石墨化元素hinderedgraphitizingelement
3.3.78墨化劑graphitizer
3.3.79石墨球化處理[球化處理]nodularizingtreatmentofgraphite
3.3.80球化率percentofspheroidization
3.3.81石墨球數[球墨數]numberofnodulargraphites
3.3.82球化劑nodulizer，nodulizingalloy，spheroidalagent，spheroidizer
3.3.83鎂焦magcoke,impregnatedcoke
3.3.84型內球化in-moldnodularization
3.3.85密容加鎂包sealedspheroidizingtreatmentladle
3.3.86干擾元素interferenceelement
3.3.87石墨蠕化處理[蠕化處理]vermiculationofgraphite
