The Development and Use of Rubber Polyester Steel Brown Wire Reinforcing Materials
隨著橡膠工業的快速發展,橡膠骨架材料做為橡膠工業重要的配套原材料,骨架材料的質量決定了橡膠產品的檔次水平,成為橡膠工業發展的最重要標誌。
With the rapid development of rubber industry, rubber reinforcing materials have become an important supporting raw material in the rubber industry. The quality of reinforcing materials determines the grade of rubber products and has become the most important sign of the development of rubber industry.
橡膠骨架材料經歷了從棉纖維,人造纖維到化學纖維近一百年的歷史,目前骨架材料主要有錦綸、滌綸、芳綸等產品。在骨架材料更新換代過程中我們會發現,都是骨架的材料在發生變化,而骨架的結構沒有發生根本的改變,都是纖維結構,這種纖維結構的骨架材料在工業化生產中不同程度的出現了受力不均、易跑長、壽命短等致命弱點。針對纖維結構骨架材料存在的致命弱點,為提高帶體使用壽命,上世紀六、七十年代美日等國家也都進行了改變骨架結構的相似實驗,由於屈撓性和附著力問題最終都沒有研製成功。
The development of rubber reinforcing material has a history of almost hundred years from cotton fibers, artificial fibers to chemical fibers. Currently, reinforcing materials mainly are nylon, polyester, aramid and other products. During the upgrading process of reinforcing materials, we will find that it’s the frame of materials that changed, while the structure of the frame did not change fundamentally, which is fiber structure. The fibrous reinforcing materials demonstrate various degrees of different fatal weaknesses in industrialized production such as non-uniform load, susceptibility to stretching and short life span. Focusing on these fatal weaknesses of fibrous reinforcing materials, in order to improve the service life of belt body, in the 1960s and 1970s, Japan, United States and some other countries conducted similar experiments on changing the frame structure, nevertheless without any success due to flex and adhesion problems.
張學申――威海天乘華輪特種帶芯有限公司董事長,上世紀九十年代初,張學申在我國第一個研究出了滌綸浸漬工藝,在此基礎上也開始向橡膠骨架結構的研製發起挑戰。經過無數次試驗,耗費了大量的人力、物力和財力,終於在2000年突破屈撓、粘合兩大技術難關,成功研製出了整體實芯結構的聚酯鋼化棕絲骨架新材料,獲得了傳動帶、運輸帶兩項國家發明專利(專利號:ZL00110179.X 專利號:ZL00107472.5)。從發明專利到實現工業化大生產,張學申先生又經過了十餘年時間進行工藝完善,設備研發,於2009年實現了工業化全線連續運行,批量生產出了合格產品,前後花了近20年的時間最終獲得成功。
Xueshen Zhang - Chairman of Weihaitian Chenghualun Special Belt Core Co. Ltd. In the 1990s, Zhang Xueshen first developed the polyester impregnation process in China and on this basis challenged the development of rubber frame structure. After numerous experiments and costing lots of labor, materials and financial resources, in 2000, he finally overcame the two technical difficulties flex and adhesion and successfully developed the polyester steel brown wire reinforcing materials with overall solid core structure and gained two national invention patent for transmission belt and conveyor belt (patent number: ZL00110179.X Patent Number: ZL00107472.5). From invention patent to the actualization of major industrialized production, Zhang Xueshen spent another decade perfecting the process and developing devices. Finally in 2009, he actualized industrialized full-range continuous operation and mass produced qualified products. It took him a total of nearly 20 years to achieve the final success.
聚酯鋼化棕絲的發明,解決了橡膠骨架材料行業領域內一大技術難題,並在大規模生產和商業化中體現出卓越的獨特性。
With the invention of polyester steel brown wire, another major technical problem in the rubber reinforcing material industry is solved, and its excellent uniqueness is embodied in large-scale production and commercialization.
傳統纖維骨架材料的纖維加工捻制需經過合併、初捻和復捻等環節加工而成。因此無法保證纖維長度一致,尤其在初捻、復捻過程中捻度不勻率的存在,骨架不等長現象更為嚴重(國家對捻度不勻率有明確規定),我們取一段傳統的骨架材料,截取20厘米的長度,並在兩端做好標記,下面我們把這段骨架破捻,再來測量每段的長度。看,這一段是20.7厘米,第二段是21.1厘米,第三段是20.9厘米,這個簡單的實驗足以說明,傳統的纖維骨架材料,同等長度的骨架,內部纖維卻不等長,這種無法擺脫的缺點就會造成膠帶在相同外力受力不均,導致在動態中短的纖維逐漸扯斷、骨架鬆散、跑長,致使橡膠斷裂,膠帶壽命縮短,而且使用壽命也不能做到均衡一致,使企業無法做到定期更換;另外,運輸帶的多層結構和整體帶芯多層織造方式同樣是纖維結構,造成帶體沉重、運轉中經過包角處出現“外緊內松”的剪下現象,造成帶體層間剝離,耐屈撓性能差,帶體跑長,使用壽命短。可以說傳統骨架材料纖維結構的不合理,是帶體壽命短的根本原因。
The fiber processing and twisting of traditional fibrous reinforcing materials requires combining, initial twisting, second twisting and other links. Therefore fiber lengths cannot be guaranteed the same; particularly because of the existence of irregularity of twisting in initial twisting and second twisting and the severe phenomenon of unevenly-long frame (the state has clear regulation on the irregularity of twisting). We take a piece of traditional reinforcing material of 20 cm, make both ends, then twist this frame and measure the length of each section again. Look, this section is 20.7 cm, the second section is 21.1 cm, the third section is 20.9 cm, this simple experiment illustrates that the traditional fibrous reinforcing materials with the same length of frame don’t have equal length of internal fibers. This unavoidable shortcoming leads to the non-uniform load of tapes, causing the short fibers in movement to gradually break, frame to collapse and stretch, rubber to fracture, the service life of rubber tapes to shorten, and the service life cannot be even which disables the company to Replace them regularly; besides, the multi-layer structure of the conveyor belt and the multi-layer weaving the of the overall belt core are also fibrous, leading to the heavy belt body, the cut phenomenon of “loose outside and tight inside” at the corners of the pack during movement, the delamination between layers of belt body, poor flex resistance, stretched belt body and short service life. It can be said the unreasonable fiber structure of traditional reinforcing materials is the fundamental cause of the short service life of belt body.
聚酯鋼化棕絲是整體實芯結構,無需捻制,它充分體現了聚酯材料耐疲勞的物理特性,解決了傳統纖維結構的不等長現象,產品具有受力均勻、不鬆散、不跑長、耐屈撓等優點,極大地提高了橡膠製品的使用壽命,而且又能夠保持均衡一致,使企業可以做到定期更換。
Polyester steel brown wire is an overall solid core structure, with no requirement of twisting, which fully reflects the physical characteristic of fatigue resistance of polyester materials and solves the traditional problem of unequal length in fiber structure. The product has the advantages of a uniform load, no looseness, no stretching, flex resistance, etc. It greatly improves the service life of rubber products and maintains a balanced, so that enterprises can replace the products regularly.
採用聚酯鋼化棕絲試製的V帶,經過青島石油和化學工業新材料與製品質量監督檢驗中心依據GB12732-1996標準進行檢測,九項指標全部合格,並且全部高於國家標準,特別是疲勞壽命試驗,超過國家標準近五倍,運轉400小時帶體仍然完好無損。(檢測報告附後)
The V belt under trial of polyester steel brown wire has proven qualified for nine indicators after being tested by Qingdao Oil and Chemical Industrial New Materials and Products Quality Supervision and Examination Center based on the GB12732-1996 standards, and the results are all higher than the national standards, especially in the fatigue life test in which the result is almost five times higher than national standard, running 400 hours with the belt body still intact. (Test report attached)
青島橡六三角帶廠用聚酯鋼化棕絲製成普通型橡膠V帶,疲勞試驗超過國家標準二到三倍,運行四百五十小時後帶體完好,終止試驗。(仍可繼續運行)。
Qingdao Sixth Rubber Triangular Belt Factory used polyester steel brown wire to make ordinary rubber V belt, which passed the fatigue test exceeded with a result two to three times higher than the national standard, running for four and hundred hours with the body intact until the test was terminated. (can still keep running).
用聚酯鋼化棕絲製成的4L5V-5000型普冠得油田聯組帶在遼河油田、大慶油田、勝利油田試驗掛機,普冠得油田聯組帶平均運行12個月以上,(9個月以上)與國際同類產品相比,帶體使用壽命提高3-5倍。很好的解決了油田領域傳動帶易跑長、打滑、丟轉、傳動效率低、耗電嚴重、雨雪天氣損壞嚴重、壽命短、使用壽命不均衡,企業不能做到定期更換等技術難題。
The 4L5V-5000 PUGUANDE oilfield jointed belt made of polyester brown wire was tested in Liaohe Oilfield, Daqing Oilfield and Shengli Oilfield. PUGUANDE oilfield jointed belt averagely runs for more than 12 months (more than 9 months). Compared to similar international products, the service life of the belt body is 3-5 times higher. It solves the technical problems of the conveyor belt‘s susceptibility of to stretching in oilfield area, slipping, loss in transmission, low transmission efficiency, huge consumption of electricity, severe damage in rainy and snowy weather, short service life, uneven service life and impossibility for corporate to replace regularly.
2010年9月北京聚脂鋼化棕絲新型骨架材料專家鑑定會隆重召開,與會專家對聚脂鋼化棕絲表現的卓越品質高度認可(開會內容),聚酯鋼化棕絲是橡膠骨架材料一個質的飛躍,改寫了橡膠骨架材料和橡膠傳動帶的百年歷史,是世界橡膠行業一個新的里程碑。
In September 2010, Beijing polyester steel brown wire new type reinforcing materials expert evaluation conference was held. Experts at the conference highly acknowledged the excellent quality and high-standard performance of polyester steel brown wire (conference content). Polyester steel brown wire is a leap of quality in rubber reinforcing materials, revised the hundred-year-history of rubber reinforcing materials and rubber transmission belts and is a new milestone in the world’s rubber industry.
聚酯鋼化棕絲採用新技術、新工藝、新設備生產,是高效、低耗、節能環保產品,符合世界節能減排的要求,不僅給使用企業帶來巨大的經濟效益同時也給世界帶來了巨大的社會效益。
Polyester steel brown wire uses new technology, new process and new devices for production. It’s a highly efficient, low consuming, energy saving and environmental protecting product. It meets with the world’s requirement of emission reduction, not only bringing huge economic benefits to the corporate but also bringing tremendous social benefits to the world.
對於企業――V帶的使用壽命延長,用量減少,避免了頻繁換帶,減少了人力、物力消耗,由於不跑長、克服了丟轉現象,因此減少了動力消耗,節省能源,提高生產效率,給使用企業帶來巨大的經濟效益。
For the corporate―V belt’s service life is prolonged, amount of usage is reduced, which avoids frequent change of belt and consumption of labor and materials. Since it doesn’t stretch easily and overcomes the loss in transmission, it reduces consumption of power, saves energy and resources, improves productivity and brings huge economic benefits to the corporate.
對於資源――由於普冠得傳動帶比傳統纖維結構傳動帶使用壽命提高3-5倍以上,可節約該產品橡膠及骨架等材料資源總量的百分之八十。隨著新骨架材料的廣泛套用,必將為世界節省大量的資源。
For the resources―since PUGUANDE conveyor belt’s service life is 3-5 times higher than traditional fibrous conveyor belt, it can save 80% of the product’s total rubber, frame and other material resources. With the wide application of new reinforcing materials, it surely will save much resource for the world.
對於環境――傳統纖維結構的骨架材料每噸需浸漬液300公斤左右,而聚酯鋼化棕絲每噸需浸漬液僅30公斤左右,可減排百分之九十,由於使用壽命延長了三至五倍,減排量更加驚人,可降低45倍,隨著聚酯鋼化棕絲的推廣使用,必將為世界的環保事業做出巨大貢獻。
For the environment―every ton of the traditional fibrous reinforcing material needs 300 kg of impregnation solution, but every ton of polyester steel brown wire only needs 30 kg of impregnation solution, which can reduce 90% of emissions, and since the service life is prolonged 3-5 times, the reduction of emission can be 45 times higher. With the wide application of polyester steel brown wire, it surely will make great contribution to the world’s environmental protection.
聚脂鋼化棕絲骨架材料必將取代傳統纖維結構骨架材料,它的發明使橡膠工業的發展邁進了一個新的時代。隨著公司對聚脂鋼化棕絲開發力度的加大,打通後續產品鏈,聚脂鋼化棕絲可廣泛套用於傳動帶、運輸帶、膠管、輪胎等橡膠領域。鯤鵬展翅九萬里,直上雲霄攬星月,聚脂鋼化棕絲的研製成功必將引領一場橡膠產業的升級革命,為世界橡膠工業的發展作出巨大貢獻。
Polyester steel brown wire reinforcing materials will surely replace traditional fibrous reinforcing materials. Its invention indicates the development of rubber industry has marched into a New Era. As the company intensified the development of polyester steel brown wire, it will complete the entire product chain and polyester steel brown wire can thus be widely applied in conveyor belt, transmission belt, rubber tubes, tires and other rubber field. The bird Penghu stretches its wings as wide as ninety thousand miles and flies straight up to heaven to take the stars and the moon. The successful development of polyester steel brown wire will surely lead a upgrade revolution in the rubber industry and make great contribution to the development of the world’s rubber industry.
威海天乘華輪特種帶芯有限公司
Weihaitian Chenghualun Special Belt Core Co., Ltd
二O一O年十月
October, 2010
對於企業――以石油開採工業為例,在減耗方面,由於普冠得油田聯組帶使用壽命的提高,大大降低了聯組帶的使用量,每年可為企業減少50%左右的用帶支出。在節能方面,普冠得油田聯組帶克服了打滑、丟轉現象,減少了動力損耗,一年可為企業節約5―10%的用電支出(5%左右)。在增效方面,
For the corporate―take oil exploration industry for example. In respect to consumption reduction, due to the improvement of service life brought by using PUGUANDE oilfield jointed belt, the usage of jointed belt is greatly reduced―50&% of the belt expense can be reduced for the corporate annually. In respect to energy saving, PUGUANDE oilfield jointed group overcame slipping, loss in transmission and power loss and can save 5―10% of electricity usage (around 5%) for the corporate. In respect to efficiency increase,
1,、避免了頻繁換帶,減少了人力物力消耗。
Avoids frequent change of belt and reduces consumption of labor and materials.
2、減少了換帶停機和雨雪天氣帶體斷裂造成的意外停機,每年可增加數小時工作時間,增加了原油產量。
Reduces the unplanned downtime due to belt-changing downtime and fracture due to snow and rain, increases several hours of working time annually and increases yield of crude oil.
3、最大程度的減少了丟轉現象,在節電的同時,提高了磕頭機的工作效率。
Reduces loss in transmission to the greatest degree, increases the working efficiency of oil extraction machine while saving electricity.
普冠得油田聯組帶是帶體內部骨架結構的改變,使用企業不需要任何設備和工藝的改進,經測算,以一萬台磕頭機為例,使用企業在減耗、節能,增效方面,每年可增加2―3億人民幣的經濟效益。
PUGUANDE jointed belt changed the internal frame structure of the belt body, so the corporate doesn’t need to modify any devices or process. According to estimate, take ten thousand oil extraction machines for example, the corporate can increase 200-300 million Yuan worth economic benefits in respect to consumption reduction, energy saving and efficiency increase.
普冠得橡膠聯組帶
PUGUANDE rubber jointed belt
不僅給世界帶來了巨大的社會效益,同時也給使用企業帶來巨大的經濟效益。
Not only brings huge social benefit to the world but also brings tremendous economic benefits to the corporate.
聚酯鋼化棕絲改寫橡膠骨架材料百年歷史
Polyester steel brown wire modified the hundred-year-history of rubber reinforcing materials
必將引領一場橡膠行業的質量升級革命
Surely will lead a quality upgrade revolution in the rubber industry
威海天乘華輪特種帶芯有限公司
Weihaitian Chenghualun Special Belt Core Co., Ltd
地址:山東省威海市高區營口路東、火炬路西
Address: East Yinkou Road, West Huoju Road, Gao District, Weihai, Shandong
董事長致辭
Words from the Chairman
20年感言
Reflection on the 20 years
當時針指向2010年,聚酯鋼化棕絲橡膠骨架材料從研發到今天的工業化規模生產,我們一共走了二十年,回眸這二十年走過的路程,讓我感慨萬千。
When the needle of times pointed to 2010, the development of polyester steel brown wire rubber reinforcing material has gone through twenty years from the beginning to today’s industrialized mass production. We have been on the same path for twenty years, and when I look back to this journey, my heart is filled with complex emotions.
20年前,我們臥薪嘗膽,開始了橡膠骨架新材料的研製。
Twenty years ago, we started the development of rubber reinforcing new materials in harsh environment.
10年前,我們成功研製了聚酯鋼化棕絲橡膠骨架新材料,獲得了傳動帶、運輸帶兩項國家發明專利。
Ten years ago, we successfully developed polyester steel brown wire rubber reinforcing material and achieved the national patent of conveyor belt and transmission belt.
5年前, 我們威海天乘華輪特種帶芯有限公司破土動工,一個現代化、充滿生機活力的高新企業拔地而起。
Five years ago, Weihaitian Chenghualun Special Belt Core Co., Ltd was established. A modernized and lively high-technology company came into this world.
今天,聚酯鋼化棕絲實現了工業化批量生產,套用於橡膠傳動帶領域,產品質量有了一個質的飛躍,普冠得油田聯組帶,4個月內免維護、平均使用壽命12個月以上,與國際同類產品相比提高3-5倍,是行業的一個重大突破。
Today, polyester steel brown wire has achieved industrialized mass production, is applied into rubber transmission belt field and the product quality has improved tremendously. PUGUANDE jointed belt, Four month's Free maintainance, more than 12 months'average life, improved 3-5 times compared to international products of the same kind. It’s truly a breakthrough in the industry.
二十年的磨礪,鑄造了我們堅持拼搏的強大信念,我們從稚嫩幼小,日漸羽翼豐滿,公司同仁將把二十年作為新的起點,設立更高的目標,不斷創新,不斷超越,雄關慢慢真如鐵,而今邁步從頭越,我們期待一個更精彩的二十年。
Twenty years of hard work has built in us a persistent and strong faith. Twenty years witnessed the process of our maturity. The members in this company will see the end of the past twenty years as A New Beginning, set higher goals, keep innovating and keep exceeding beyond excellence. The road ahead of us is long and we are embarking on a new journey with the expectation a more brilliant twenty years.
天乘華輪特種帶芯有限公司董事長
Chairman of Weihaitian Chenghualun Special Belt Core Co., Ltd
Xueshen Zhang
企業介紹
Introduction of the company
威海天乘華輪特種帶芯有限公司是一家致力於研發和生產聚脂鋼化棕絲新型橡膠骨架材料的高新企業,公司座落於美麗的海濱城市威海,占地二萬六千平方米,設計安裝聚脂鋼化棕絲生產線20條。核心產品聚脂鋼化棕絲橡膠骨架新材料是公司自主研發,擁有自主智慧財產權的高新產品,獲得了傳動帶、運輸帶兩項國家發明專利(專利號:ZL00110179.X 專利號:ZL00107472.5)。目前公司依託聚脂鋼化棕絲橡膠骨架新材料的技術優勢,與中國橡膠行業的龍頭企業――青島橡膠六廠強強合作,開發出了以普冠得油田聯組帶為核心的橡膠V帶系列產品,品質卓越,獲得了國內外客戶的高度認可。產品遠銷世界各地,聚脂鋼化棕絲是一種實芯結構橡膠骨架新材料,是傳統纖維結構骨架材料的替代品。隨著公司及合作的橡膠企業對聚脂鋼化棕絲開發力度的加大,打通後續產品鏈,聚脂鋼化棕絲可廣泛套用於傳動帶、運輸帶、膠管、輪胎等橡膠領域,為公司的可持續發展提供了可靠保障。目前公司已經進入了橡膠行業的快車道,公司正向著做大做強,把普冠得打造成世界品牌的目標,穩步邁進。
Chairman of Weihaitian Chenghualun Special Belt Core Co., Ltd is a high-technology company dedicated to the development and production of polyester steel brown wire rubber reinforcing materials. The company is located in the beautiful coastal city Weihai. It has an area of 26,000 m2. It designs and installs 20 polyester steel brown wire production lines. The core product polyester steel brown wire rubber reinforcing material is a high-technology product with independent intellectual property rights developed autonomously by the company, which achieves the national invention patent for conveyor belt and transmission belt (patent number: ZL00110179.X and ZL00107472.5). Currently the company depends on the technological advantage of polyester steel brown wire rubber reinforcing material, cooperated with the leading company in Chinas rubber industry―Strong cooperation with Qingdao No.6 Rubber Factory and developed rubber V belt series with PUGUANDE jointed belt as the core. The excellent quality of the products won the high recognition from domestic and international customers. The products are sold all over the world. Polyester steel brown wire is a rubber reinforcing new material with solid core structure; it’s a replacement of the traditional fibrous reinforcing material. As the company and its partner rubber company strengthen the development of polyester steel brown wire and complete the development of the product chain, polyester steel brown wire can be widely applied in conveyor belt, transmission belt, rubber tubes, tires and other rubber field, which provides substantial guarantee for the company’s sustainable development. Currently the company has entered a fast lane of rubber industry, working towards a stronger and bigger company with PUGUANDE as a world leading brand.
纖維結構骨架材料傳動帶的弊端
The shortcomings of fibrous reinforcing material conveyor belt
普通傳動帶的骨架材料主要棉纖維、滌纖維、芳綸等產品,在骨架的更新換代過程中,我們會發現都是骨架的材料在發生變化,而骨架的結構沒有發生根本的改變,都是纖維結構,這種纖維結構的骨架材料由於纖維的不等長和捻度不勻率的存在,骨架材料在動態中必然會出現纖維受力不均勻,短的纖維逐漸扯斷,骨架鬆散跑長,致使橡膠斷裂,膠帶壽命縮短,使用壽命不均衡,企業無法做到定期更換。以油田聯組帶為例,國際同類產品平均使用壽命,2~4個月。
The usual reinforcing materials mainly are nylon, polyester, aramid and other products. During the upgrading process of reinforcing materials, we will find that it’s the frame of materials that changed, while the structure of the frame did not change fundamentally, which is fiber structure. Because of the unequal fiber and uneven twisting, these reinforcing materials will surely have non-uniform load during movement, short fibers will gradually break, frame will collapse and stretch, rubber will fracture, the service life of rubber tapes will shorten, and the service life will be uneven which disables the company to replace them regularly. Take oilfield jointed belt as an example, the average service life of international products of the same kind is 2-4 months.
產品對比
Comparison of products
聚酯鋼化棕絲傳動帶的優勢
The advantage of polyester steel brown wire conveyor belt
聚酯鋼化棕絲骨架新材料為整體實芯結構,無需捻制,從根本上解決了纖維骨架材料結構不合理的問題,它充份體現了聚酯材料耐疲勞的物理特性,由於整體實芯結構,導致骨架受力均勻,不鬆散,不跑長,耐曲撓等優點,帶體使用壽命明顯增強,並且使用壽命均衡,企業可以做到定期管理。普冠得油田聯組帶使用壽命是國際同類產品的3~5倍,4個月內免維護、平均使用壽命12個月以上。
Polyester steel brown wire is an overall solid core structure, with no requirement of twisting, which fully reflects the physical characteristic of fatigue resistance of polyester materials and solves the traditional problem of unequal length in fiber structure. The product has the advantages of a uniform load, no looseness, no stretching, flex resistance, etc. It greatly improves the service life of rubber products and maintains a balanced, so that enterprises can replace the products regularly. The service life of PUGUANDE jointed belt is 3-5 times higher than international products of the same kind. Four month's Free maintainance, more than 12 months'average life.
聚酯鋼化棕絲通過專家組鑑定
Polyester steel brown wire passed the evaluation of expert groups
2010年11月,北京,在聚脂鋼化棕絲橡膠新型骨架材料專家鑑定會上,與會專家對聚脂鋼化棕絲表現的卓越品質高度認可,聚酯鋼化棕絲為整體實心結構,無需捻制,與傳統的纖維繩結構相比,具有強力高、伸長率小、變形小、抗屈撓、耐疲勞和粘合性能好等優點。用聚酯鋼化棕絲生產的橡膠V帶使用壽命可延長5倍以上,聚酯鋼化棕絲是橡膠骨架材料一個質的飛躍,改寫了纖維結構骨架材料百年歷史,是世界橡膠行業一個新的里程碑。
In September 2010, in the Beijing polyester steel brown rubber wire new type reinforcing materials expert evaluation conference, the experts at the conference highly acknowledged the excellent quality and high-standard performance of polyester steel brown wire. Polyester steel brown wire is an overall solid core structure, with no requirement of twisting. Compared to traditional fibrous structure, polyester steel brown wire has the advantages of high elasticity, low possibility of stretching, low deformation, flex resistance and good adhesion. The service life of rubber V belt made of polyester steel brown wire can be prolonged 5 times. Polyester steel brown wire is a leap of quality in rubber reinforcing materials, revised the hundred-year-history of rubber reinforcing materials and rubber transmission belts and is a new milestone in the world’s rubber industry.
普冠得傳動帶使用領域:
Application field of PUGUANDE conveyor belt:
●石油開採 ●礦山開採 ●機械製造業 ●汽車工業 ●農業機械 ●電子行業
●玻璃設備 ●包裝行業 ●紡織行業 ●印刷行業 ●陶瓷行業 ●輸送行業
●造紙設備 ●食品行業 ●菸草行業 ●石材行業
●Oil exploration ●Mining ●Machinery manufacturing ●Automobile ●Agricultural machinery ●Electronics
●Glass equipment ●Packaging ●Textile ●Printing ●Ceramics ●Transportation
●Papermaking ●Food ●Tobacco ●Stone materials
例:重馬力各種型號聯體帶
E.g. heavy-horsepower various models of jointed belt
磕頭機、碾壓機、壓縮機、篩檢機、活塞泵、碎石機、研磨機、粉碎機、錘碎機、電鋸機、離心機、攪拌機等。
Oil extraction machine, rolling machine, compressor, screening machine, piston pump, crusher, grinding machine, shredder, hammer crusher, saw, centrifuge, mixer, etc.
例:高馬力各種型號三角帶
E.g. high-horsepower various models of triangular belt
冷卻空調系統、滾筒烘乾機、空壓機、混凝土攪拌機、發電機、食物攪拌機、農業機械、木工機械等各種生產設備。
Cooling air conditioning system, drum dryer, Air Compressor, concrete mixer, generator, food mixer, agriculture machinery, woodworking machinery and other production equipment.
例:一般工業用各種型號三角帶
E.g. usual-industrial-use various models of triangular belt
家用洗衣機、縫衣機、洗碗機、風扇、鼓風機、離心式唧筒、割草機、庭園設備、其他……
Household washing machine, sewing machine, dishwasher, fan, blower, centrifugal pump, lawn mower, garden equipment, other
科技創造財富
Science and technology create wealth
油田聯組帶的一次重大突破
A major breakthrough of oilfield jointed belt
普冠得油田聯組帶採用了聚脂鋼化棕絲做為橡膠骨架材料,其使用壽命與國際同類產品相比提高了3-5倍,4個月內免維護、平均使用壽命12個月以上,很好的解決了石油開採工業傳動帶易跑長、打滑、丟轉、傳動效率低、耗電量大、雨雪天氣損壞嚴重、壽命短以及使用壽命不均衡,企業不能做到定期更換等技術難題,在減耗、節能、增效三方面給企業帶來了巨大的經濟利益。
PUGUANDE oilfield jointed belt uses polyester steel brown wire as rubber reinforcing material, and its service wife is improved 3-5 times compared to international products of the same kind Four month's Free maintainance, more than 12 months'average life. It solves the oil exploration industrial conveyor belt’s technical difficulties of susceptibility to stretching, skipping, loss in transmission, low transmission efficiency, large electricity consumption, severe damage in snowy and rainy weather, short life span, uneven service life and impossibility of company to replace the belt regularly and brings huge economic benefits to the corporate in respect of consumption reduction, energy saving and efficiency increase.
在減耗方面:由於普冠得油田聯組帶使用壽命的提高,大大降低了聯組帶的使用量,每年可為企業減少50%左右的用帶支出。在節能方面:普冠得油田聯組帶克服了打滑、丟轉現象,減少了動力損耗,一年可為企業節約5~10%的用電支出。在增效方面:
In respect to consumption reduction: because of the improvement in service life of PUGUANDE oilfield jointed belt, the usage of jointed belt is greatly reduced, reducing 50% of the belt expenditure for the company annually. In respect to energy saving: PUGUANDE oilfield jointed belt overcomes slipping, loss in transmission and power consumption, saving 5~10% of the electricity expenditure for the company annually. In respect to efficiency increase:
1、避免了頻繁換帶,減少了人力物力消耗。
1、Avoids frequent change of belt and reduces consumption of labor and materials.
2、減少了換帶停機和雨雪天氣帶體斷裂造成的意外停機次數,每年可增加數小時工作時間,增加了原油產量。
2、Reduces the unplanned downtime due to belt-changing downtime and fracture due to snow and rain, increases several hours of working time annually and increases yield of crude oil.
3、 最大程度的減少了丟轉現象,在節電的同時,提高了磕頭機的工作效率。
3、 Reduces loss in transmission to the greatest degree, increases the working efficiency of oil extraction machine while saving electricity.
普冠得油田聯組帶是帶體內部骨架結構的改變,使用企業不需要任何設備和工藝的改進,經測算,以一萬台磕頭機為例,使用企業在減耗、節能,增效方面,每年可增加2~3億人民幣的經濟效益。
PUGUANDE jointed belt changed the internal frame structure of the belt body, so the corporate doesn’t need to modify any devices or process. According to estimate, take ten thousand oil extraction machines for example, the corporate can increase 200-300 million Yuan worth economic benefits in respect to consumption reduction, energy saving and efficiency increase.
強大的營利整合能力 獨特的行銷模式
Stronger profitability and integration ability Unique marketing mode
“創造市場 引領市場”是普冠得團隊的市場原則。公司以前瞻的眼光洞察市場動態,以靈敏的嗅覺、快捷的反應速度回響客戶的需求,堅持以最快的速度為客戶提供“量身定做”的針對性策略方案,堅持站在為客戶創造價值的角度思考問題。
“Create market, Lead market” is the market principle of PUGUANDE team. The company observes the market movements with prospectful vision, swiftly responds to the customer’s need, insists on providing “customized” strategic plan for customers with fastest speed and insists on thinking in the perspective of creating values for the customers.
對於橡膠企業:我們將依託聚脂鋼化棕絲骨架材料的技術優勢與國內具有前瞻性的企業,本著互惠互利,雙贏的原則,進行廣泛的合作,提高橡膠V帶產品質量和附加值,拓展聚脂鋼化棕絲骨架新材料的使用領域,為合作企業帶來更大的經濟利益;
As for rubber companies: we will depend on the technological advantage of polyester steel brown wire reinforcing material and domestic prospectful companies, cooperates under the principles of win-win and mutual benefits, improves the product quality and attached value of rubber V belt, expands the application field of polyester steel brown wire reinforcing new materials and brings more economic benefits for partner companies;
普冠得免費試帶計畫全面展開
PUGUANDE free trial belt plan is put into practice
質量是企業的生命,我們將以國際一流的產品解決使用企業在工業化生產中與傳動帶相關的技術難題,提高工作效率,增加企業的經濟效益。普冠得團隊在橡膠行業首推體驗式行銷模式,你只需要給我們打一個電話,將使用的帶體型號告訴我們,公司將贈送部分樣品,讓每個使用企業親自驗證產品質量,見證普冠得與眾不同的品質。
Quality is the life of a company. We will use internationally first-rate products to solve the technical difficulties related to conveyor belt which companies encounter in industrialized production and increase the company’s economic benefits. PUGUANDE team will first promote the experiential marketing mode in the rubber industry. You only need to call us and tell us the type of belt body you are using, we will send you some sample for free and allow every customer to experience the product and witness the excellent quality of PUGUANDE.
地球村的故事――橡膠骨架材料的一次革命
The story of global village―a revolution of rubber reinforcing materials
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