前言
本教材系列的出版正值中國學術界工業工程學科經歷巨大發展、實際工作中對工業工程的概念、方法和工具的使用興趣日漸濃厚之時。在實際工作中有效地套用工業工程的手段將無疑會提高生產率、工作質量、合作的滿意度和效果。
該系列中的書籍對工業工程的本科生、研究生和工業界中需要解決工程系統設計、運作和管理諸方面問題的人士最為適用。
加弗瑞爾·沙爾文迪
清華大學工業工程系
普渡大學工業工程學院（美國）
2002年4月
作者薦語
該系列中的書籍對工業工程的本科生、研究生和工業界中需要解決工程系統設計、運作和管理諸方面問題的人士最為適用。
目錄
Contents
Prefacexi
Chapter1IntroduCtIon1
1.1ProductionSystems2
1.2AutomationinProductionSystems6
1.3ManualLaborinProductionSystems11
1.4AutomationPrinciplesandStrategies13
1.5AboutThisBook18
PartI:overvIewofManufaCturIng21
Chapter2ManufaCturIngoPeratIons21
2.1ManufacturingIndustriesandProducts25
2.2ManufacturingOperations28
2.3ProductionFacilities32
2.4Product/ProductionRelationships37
Chapter3ManufaCturIngMetrICsandeConoMICs46
3.1ProductionPerformanceMetrics47
3.2ManufacturingCosts59
APPENDIX3A:AveragingFormulasforEquation(3.20)73
PartII:autoMatIonandControlteChnologIes75
Chapter4IntroduCtIontoautoMatIon75
4.1BasicElementsofanAutomatedSystem78
4.2AdvancedAutomationFunctions86
4.3LevelsofAutomation91
Chapter5IndustrIalControlsysteMs95
5.1ProcessIndustriesversusDiscreteManufacturingIndustries96
5.2ContinuousversusDiscreteControl98
5.3ComputerProcessControl104
Chapter 6 hardwareCoMPonentsforautoMatIonandProCessControl121
6.1Sensors122
6.2Actuators126
6.3Analog–DigitalConversions138
6.4Input/OutputDevicesforDiscreteData143
Chapter 7 CoMPuternuMerICalControl149
7.1FundamentalsofNCTechnology152
7.2ComputersandNumericalControl158
7.3ApplicationsofNC163
7.4AnalysisofPositioningSystems170
7.5NCPartProgramming178
APPENDIX7A:CodingforManualPartProgramming196
Chapter 8 IndustrIalrobotICs204
8.1RobotAnatomyandRelatedAttributes206
8.2RobotControlSystems214
8.3EndEffectors216
8.4ApplicationsofIndustrialRobots217
8.5RobotProgramming226
8.6RobotAccuracyandRepeatability234
Chapter 9 dIsCreteControlandPrograMMablelogICControllers244
9.1DiscreteProcessControl244
9.2LadderLogicDiagrams252
9.3ProgrammableLogicControllers256
9.4PersonalComputersandProgrammableAutomationControllers263
PARTIII MaterIalhandlIngandIdentIfICatIon269
Chapter10 MaterIaltransPortsysteMs269
10.1OverviewofMaterialHandling270
10.2MaterialTransportEquipment275
10.3AnalysisofMaterialTransportSystems291
Chapter11 storagesysteMs309
11.1IntroductiontoStorageSystems310
11.2ConventionalStorageMethodsandEquipment314
11.3AutomatedStorageSystems317
11.4AnalysisofStorageSystems325
Chapter12 autoMatICIdentIfICatIonanddataCaPture337
12.1OverviewofAutomaticIdentificationMethods338
12.2BarCodeTechnology340
12.3RadioFrequencyIdentification347
12.4OtherAIDCTechnologies349
PartIv:ManufaCturIngsysteMs353
Chapter13overvIewofManufaCturIngsysteMs353
13.1ComponentsofaManufacturingSystem354
13.2TypesofManufacturingSystems359
Chapter14sIngle-statIonManufaCturIngCells366
14.1Single-StationMannedCells367
14.2Single-StationAutomatedCells368
14.3ApplicationsofSingle-StationCells377
14.4AnalysisofSingle-StationCells377
Chapter15ManualasseMblylInes390
15.1FundamentalsofManualAssemblyLines392
15.2AnalysisofSingle-ModelAssemblyLines398
15.3LineBalancingAlgorithms405
15.4WorkstationDetails411
15.5OtherConsiderationsinAssemblyLineDesign413
15.6AlternativeAssemblySystems416
APPENDIX15A:Batch-ModelandMixed-ModelLines426
Chapter16autoMatedProduCtIonlInes441
16.1FundamentalsofAutomatedProductionLines442
16.2ApplicationsofAutomatedProductionLines450
16.3AnalysisofTransferLines454
APPENDIX16A:TransferLineswithInternalStorage464
Chapter17autoMatedasseMblysysteMs472
17.1FundamentalsofAutomatedAssemblySystems473
17.2AnalysisofAutomatedAssemblySystems479
Chapter18grouPteChnologyandCellularManufaCturIng497
18.1PartFamiliesandMachineGroups499
18.2CellularManufacturing506
18.3ApplicationsofGroupTechnology511
18.4AnalysisofCellularManufacturing513
APPENDIX18A:OpitzPartsClassificationandCodingSystem528
Chapter19flexIbleManufaCturIngCellsandsysteMs531
19.1WhatIsaFlexibleManufacturingSystem?533
19.2FMC/FMSComponents538
19.3FMSApplicationConsiderations545
19.4AnalysisofFlexibleManufacturingSystems549
19.5AlternativeApproachestoFlexibleManufacturing561
Partv:QualItyControlsysteMs575
Chapter20QualItyPrograMsforManufaCturIng575
20.1QualityinDesignandManufacturing576
20.2TraditionalandModernQualityControl577
20.3ProcessVariabilityandProcessCapability580
20.4StatisticalProcessControl583
20.5SixSigma596
20.6TaguchiMethodsinQualityEngineering600
20.7ISO9000605
APPENDIX20A:TheSixSigmaDMAICProcedure612
Chapter21InsPeCtIonPrInCIPlesandPraCtICes618
21.1InspectionFundamentals619
21.2Samplingversus100%Inspection624
21.3AutomatedInspection628
21.4WhenandWheretoInspect630
21.5AnalysisofInspectionSystems634
Chapter22InsPeCtIonteChnologIes647
22.1InspectionMetrology648
22.2ConventionalMeasuringandGagingTechniques653
22.3CoordinateMeasuringMachines653
22.4SurfaceMeasurement665
22.5MachineVision667
22.6OtherOpticalInspectionMethods674
22.7NoncontactNonopticalInspectionTechniques677
APPENDIX22A:GeometricFeatureConstruction682
PartvI:ManufaCturIngsuPPortsysteMs685
Chapter23ProduCtdesIgnandCad/CaMIntheProduCtIonsysteM685
23.1ProductDesignandCAD686
23.2CAM,CAD/CAM,andCIM693
23.3QualityFunctionDeployment697
Chapter24ProCessPlannIngandConCurrentengIneerIng703
24.1ProcessPlanning704
24.2Computer-AidedProcessPlanning709
24.3ConcurrentEngineeringandDesignforManufacturing712
24.4AdvancedManufacturingPlanning716
Chapter25ProduCtIonPlannIngandControlsysteMs721
25.1AggregateProductionPlanningandtheMasterProductionSchedule723
25.2MaterialRequirementsPlanning725
25.3CapacityPlanning731
25.4ShopFloorControl733
25.5InventoryControl739
25.6ManufacturingResourcePlanning(MRPII)743
25.7EnterpriseResourcePlanning(ERP)744
Chapter26Just-In-tIMeandleanProduCtIon750
26.1LeanProductionandWasteinManufacturing751
26.2Just-In-TimeProductionSystems755
26.3Autonomation762
26.4WorkerInvolvement766
appendix:answerstoselectedProblems776
Index782
