內容簡介
汽車發動機構造與維修實訓是汽車維修高級技能人才培養的一門專業實踐技能訓練課程。本書介紹了汽車發動機維修基礎知識、發動機及其附屬檔案以及活塞連桿組與曲軸、油底殼與潤滑系、汽缸蓋與正時皮帶及凸輪軸的拆裝，氣門間隙、汽缸蓋、 噴油器、氣門和氣門座圈的檢查檢查與調整等。
圖書目錄
第一章 保養與維護基礎
001
項目一 汽車保養與維護注意事項及常見
誤區......................................................001
一、保養與維護注意事項.............................001
二、保養與維護常見誤區.............................002
項目二 汽車保養與維護的耗材..................004
一、燃油........................................................004
二、發動機潤滑油........................................006
三、潤滑脂.....................................................009
四、齒輪油.....................................................010
五、液力傳動油.............................................012
六、液壓油.....................................................012
七、制動液.....................................................013
八、防凍冷卻液.............................................014
九、製冷劑.....................................................016
十、汽車輪胎.................................................017
項目三 汽車維護常用工量具.......................021
一、汽車保養維修常用工具及使用方法.....021
二、汽車保養維修常用量具及使用方法.....025
第二章 車身的保養與維護
031
項目一 汽車清洗.............................................031
一、概述.........................................................031
二、故障分析.................................................031
三、技術要求與標準.....................................031
四、實訓教學目標.........................................031
五、實訓器材.................................................031
六、實訓操作安排.........................................031
七、實訓操作注意事項.................................032
八、實訓操作步驟.........................................032
九、思考與練習.............................................034
十、實訓考評.................................................035
項目一 內室清潔.............................................036
一、概述.........................................................036
二、故障分析.................................................036
三、技術要求與標準.....................................036
四、實訓教學目標.........................................036
五、實訓器材.................................................037
六、實訓操作安排.........................................037
七、實訓操作注意事項.................................037
八、實訓操作步驟.........................................037
九、思考與練習.............................................038
十、實訓考評.................................................039
項目三 漆面打蠟.............................................040
一、概述.........................................................040
二、故障分析.................................................040
三、技術要求與標準.....................................040
四、實訓教學目標.........................................040
五、實訓器材.................................................040
六、實訓操作安排.........................................041
七、實訓操作注意事項.................................041
八、實訓操作步驟.........................................041
九、思考與練習.............................................041
十、實訓考評.................................................041
項目四 防爆膜的張貼....................................042
一、概述.........................................................042
二、作用.........................................................043
三、技術要求與標準.....................................043
VI
汽車維修實訓教程—整車實訓四、實訓教學目標.........................................043
五、實訓器材.................................................043
六、實訓操作安排.........................................043
七、實訓操作注意事項.................................044
八、實訓操作步驟.........................................045
九、思考與練習.............................................045
十、實訓考評.................................................046
項目五 底盤裝甲.............................................047
一、概述.........................................................047
二、故障分析.................................................047
三、技術要求與標準.....................................047
四、實訓教學目標.........................................047
五、實訓器材.................................................047
六、實訓操作安排.........................................047
七、實訓操作注意事項.................................047
八、實訓操作步驟.........................................048
九、思考與練習.............................................048
十、實訓考評.................................................049
項目六 玻璃清洗液的檢查與加注..............050
一、概述.........................................................050
二、故障分析.................................................050
三、技術要求與標準.....................................050
四、實訓教學目標.........................................050
五、實訓器材.................................................050
六、實訓操作安排.........................................051
七、實訓操作注意事項.................................051
八、實訓操作步驟.........................................051
九、思考與練習.............................................052
十、實訓考評.................................................052
第三章 發動機的保養與維護
053
項目一 潤滑系統保養與維護實訓..............053
任務一 機油油量的檢查與添加.........................053
一、概述.........................................................053
二、故障分析.................................................054
三、技術要求與標準.....................................054
四、實訓教學目標.........................................054
五、實訓器材.................................................054
六、實訓操作安排.........................................054
七、實訓操作注意事項.................................054
八、實訓操作步驟.........................................055
九、思考與練習.............................................057
十、實訓考評.................................................058
任務二 機油與機油濾清器的檢查與更換..........058
一、概述.........................................................058
二、故障分析.................................................059
三、技術要求與標準.....................................059
四、實訓教學目標.........................................059
五、實訓器材.................................................059
六、實訓操作安排.........................................059
七、實訓操作注意事項.................................059
八、實訓操作步驟.........................................060
九、思考與練習.............................................063
十、實訓考評.................................................063
任務三 發動機潤滑系統的清潔護理..................064
一、概述.........................................................064
二、故障分析.................................................064
三、技術要求與標準.....................................064
四、實訓教學目標.........................................065
五、實訓器材.................................................065
六、實訓操作安排.........................................065
七、實訓操作注意事項.................................065
八、實訓操作步驟.........................................065
九、思考與練習.............................................068
十、實訓考評.................................................069
項目二 發動機冷卻系統保養與維護實訓
..............................................................070
任務一 防凍液的選擇和添加.............................070
一、概述.........................................................070
二、故障分析.................................................071
三、技術要求與標準.....................................071
四、實訓教學目標.........................................071
五、實訓器材.................................................071
六、實訓操作安排.........................................071
七、實訓操作注意事項.................................072
八、實訓操作步驟.........................................072
九、思考與練習.............................................074
十、實訓考評.................................................074
VII
目 錄
任務二 冷卻液的檢查與更換.............................074
一、概述.........................................................074
二、故障分析.................................................075
三、技術要求與標準.....................................075
四、實訓教學目標.........................................075
五、實訓器材.................................................075
六、實訓操作安排.........................................075
七、實訓操作注意事項.................................075
八、實訓操作步驟.........................................076
九、思考與練習.............................................078
十、實訓考評.................................................079
任務三 冷卻系統的清洗......................................079
一、概述.........................................................079
二、故障分析.................................................080
三、技術要求與標準.....................................080
四、實訓教學目標.........................................080
五、實訓器材.................................................080
六、實訓操作安排.........................................080
七、實訓操作注意事項.................................081
八、實訓操作步驟.........................................082
九、思考與練習.............................................085
十、實訓考評.................................................085
任務四 冷卻系統密封性的檢測.........................085
一、概述.........................................................085
二、故障分析.................................................086
三、技術要求與標準.....................................086
四、實訓教學目標.........................................086
五、實訓器材.................................................086
六、實訓操作安排.........................................086
七、實訓操作注意事項.................................086
八、實訓操作步驟.........................................087
九、思考與練習.............................................089
十、實訓考評.................................................089
項目三 進排氣系統保養與維護實訓.........090
任務一 空氣濾清器的檢查與更換.....................090
一、概述.........................................................090
二、故障分析.................................................090
三、技術要求與標準.....................................090
四、實訓教學目標.........................................090
五、實訓器材.................................................090
六、實訓操作安排.........................................091
七、實訓操作注意事項.................................091
八、實訓操作步驟.........................................091
九、思考與練習.............................................093
十、實訓考評.................................................093
任務二 節氣門的清洗與拆裝.............................094
一、概述.........................................................094
二、故障分析.................................................094
三、技術要求與標準.....................................094
四、實訓教學目標.........................................094
五、實訓器材.................................................094
六、實訓操作安排.........................................094
七、實訓操作注意事項.................................095
八、實訓操作步驟.........................................095
九、思考與練習.............................................097
十、實訓考評.................................................097
任務三 曲軸箱通風裝置的保養與維護..............097
一、概述.........................................................097
二、故障分析.................................................098
三、技術要求與標準.....................................098
四、實訓教學目標.........................................098
五、實訓器材.................................................098
六、實訓操作安排.........................................098
七、實訓操作注意事項.................................098
八、實訓操作步驟.........................................099
九、思考與練習.............................................099
十、實訓考評.................................................099
任務四 排氣系統的保養與維護.........................100
一、概述.........................................................100
二、故障分析.................................................101
三、技術要求與標準.....................................101
四、實訓教學目標.........................................101
五、實訓器材.................................................101
六、實訓操作安排.........................................101
七、實訓操作注意事項.................................101
八、實訓操作步驟.........................................101
九、思考與練習.............................................104
十、實訓考評.................................................104
項目四 點火系統保養與維護實訓................105
任務一 火花塞的檢查與更換...............................105
一、概述.........................................................105
VIII
汽車維修實訓教程—整車實訓二、故障分析.................................................105
三、技術要求與標準.....................................105
四、實訓教學目標.........................................105
五、實訓器材.................................................106
六、實訓操作安排.........................................106
七、實訓操作注意事項.................................106
八、實訓操作步驟.........................................106
九、思考與練習.............................................109
十、實訓考評.................................................109
任務二 正時皮帶的檢查與調整.........................110
一、概述.........................................................110
二、故障分析.................................................110
三、技術要求與標準.....................................110
四、實訓教學目標.........................................110
五、實訓器材.................................................110
六、實訓操作安排.........................................110
七、實訓操作注意事項.................................110
八、實訓操作步驟......................................... 111
九、思考與練習.............................................113
十、實訓考評.................................................114
項目五 燃油噴射系統保養與維護實訓.....115
任務一 汽車燃料的選擇與添加.........................115
一、概述.........................................................115
二、故障分析.................................................115
三、技術要求與標準.....................................115
四、實訓教學目標.........................................116
五、實訓器材.................................................116
六、實訓操作安排.........................................116
七、實訓操作注意事項.................................116
八、實訓操作步驟.........................................117
九、思考與練習.............................................119
十、實訓考評.................................................119
任務二 燃油濾芯的更換.....................................119
一、概述.........................................................119
二、故障分析.................................................120
三、技術要求與標準.....................................120
四、實訓教學目標.........................................120
五、實訓器材.................................................120
六、實訓操作安排.........................................120
七、實訓操作注意事項.................................120
八、實訓操作步驟.........................................120
九、思考與練習.............................................122
十、實訓考評.................................................122
任務三 燃油系統的清潔護理.............................123
一、概述.........................................................123
二、故障分析.................................................123
三、技術要求與標準.....................................123
四、實訓教學目標.........................................124
五、實訓器材.................................................124
六、實訓操作安排.........................................124
七、實訓操作注意事項.................................124
八、實訓操作步驟.........................................124
九、思考與練習.............................................126
十、實訓考評.................................................126
任務四 噴油器的拆卸與清洗.............................127
一、概述.........................................................127
二、故障分析.................................................127
三、技術要求與標準.....................................127
四、實訓教學目標.........................................127
五、實訓器材.................................................127
六、實訓操作安排.........................................128
七、實訓操作注意事項.................................128
八、實訓操作步驟.........................................128
九、思考與練習.............................................130
十、實訓考評.................................................130
任務五 燃油壓力的檢查與測試.........................130
一、概述.........................................................130
二、故障分析.................................................130
三、技術要求與標準.....................................130
四、實訓教學目標.........................................131
五、實訓器材.................................................131
六、實訓操作安排.........................................131
七、實訓操作注意事項.................................131
八、實訓操作步驟.........................................131
九、思考與練習.............................................133
十、實訓考評.................................................133
項目六 汽油-液化石油氣雙燃料汽車供給
系統保養與維護實訓.........................................134
一、概述.........................................................134
二、LPG供給系統的維護分類及維護周期.135
IX
目 錄
三、實訓教學目標.........................................135
四、實訓器材.................................................135
五、實訓操作安排.........................................135
六、實訓操作注意事項.................................135
七、實訓操作步驟.........................................136
八、思考與練習.............................................138
九、實訓考評.................................................138
第四章 底盤保養與維護
139
項目一 轉向系統保養與維護實訓..............139
任務一 動力轉向機的檢查與更換.....................139
一、概述.........................................................139
二、故障分析.................................................139
三、技術要求與標準.....................................140
四、實訓教學目標.........................................140
五、實訓器材.................................................140
六、實訓操作安排.........................................140
七、實訓操作注意事項.................................140
八、實訓操作步驟.........................................140
九、思考與練習.............................................142
十、實訓考評.................................................142
任務二 轉向機的拆卸、更換與調整..................143
一、概述.........................................................143
二、故障分析.................................................143
三、技術要求與標準.....................................143
四、實訓教學目標.........................................143
五、實訓器材.................................................144
六、實訓操作安排.........................................144
七、實訓操作注意事項.................................144
八、實訓操作步驟.........................................144
九、思考與練習.............................................146
十、實訓考評.................................................146
任務三 助力泵的檢查與調整.............................147
一、概述.........................................................147
二、故障分析.................................................147
三、技術要求與標準.....................................147
四、實訓教學目標.........................................147
五、實訓器材.................................................148
六、實訓操作安排.........................................148
七、實訓操作注意事項.................................148
八、實訓操作步驟.........................................148
九、思考與練習.............................................149
十、實訓考評.................................................149
項目二 傳動系統保養與維護實訓..............150
任務一 手動變速器油的檢查與更換..................150
一、概述.........................................................150
二、故障分析.................................................150
三、技術要求與標準.....................................150
四、實訓教學目標.........................................150
五、實訓器材.................................................150
六、實訓操作安排.........................................151
七、實訓操作注意事項.................................151
八、實訓操作步驟.........................................151
九、思考與練習.............................................153
十、實訓考評.................................................153
任務二 自動變速器油的檢查與更換..................154
一、概述.........................................................154
二、故障分析.................................................154
三、技術要求與標準.....................................154
四、實訓教學目標.........................................155
五、實訓器材.................................................155
六、實訓操作安排.........................................155
七、實訓操作注意事項.................................155
八、實訓操作步驟.........................................155
九、思考與練習.............................................157
十、實訓考評.................................................157
任務三 離合器總泵與分泵的檢查與維修..........158
一、概述.........................................................158
二、故障分析.................................................159
三、技術要求與標準.....................................159
四、實訓教學目標.........................................159
五、實訓器材.................................................159
六、實訓操作安排.........................................159
七、實訓操作注意事項.................................159
八、實訓操作步驟.........................................160
九、思考與練習.............................................161
十、實訓考評.................................................161
任務四 汽車離合器的檢查與調整.....................162
一、概述.........................................................162
X
汽車維修實訓教程—整車實訓二、故障分析.................................................162
三、技術要求與標準.....................................162
四、實訓教學目標.........................................163
五、實訓器材.................................................163
六、實訓操作安排.........................................163
七、實訓操作步驟.........................................163
八、思考與練習.............................................164
九、實訓考評.................................................164
任務五 離合器壓盤和從動盤的更換與調整......164
一、概述.........................................................164
二、故障分析.................................................165
三、技術要求與標準....................................165
四、實訓教學目標.........................................165
五、實訓器材.................................................165
六、實訓操作安排.........................................165
七、實訓操作注意事項.................................165
八、實訓操作步驟.........................................166
九、思考與練習.............................................167
十、實訓考評.................................................167
項目三 制動系統保養與維護實訓..............168
任務一 制動液的檢查與加注.............................168
一、概述.........................................................168
二、故障分析.................................................168
三、技術要求與標準.....................................168
四、實訓教學目標.........................................169
五、實訓器材.................................................169
六、實訓操作安排.........................................169
七、實訓操作注意事項.................................169
八、實訓操作步驟.........................................169
九、思考與練習.............................................171
十、實訓考評.................................................171
任務二 制動踏板自由行程的檢查.....................171
一、概述.........................................................171
二、故障分析.................................................172
三、技術要求與標準.....................................172
四、實訓教學目標.........................................172
五、實訓器材.................................................172
六、實訓操作安排.........................................172
七、實訓操作注意事項.................................172
八、實訓操作步驟.........................................172
九、思考與練習.............................................174
十、實訓考評.................................................174
任務三 駐車制動器的檢查與調整.....................174
一、概述.........................................................174
二、故障分析.................................................174
三、技術要求與標準.....................................175
四、實訓教學目標.........................................175
五、實訓器材.................................................175
六、實訓操作安排.........................................175
七、實訓操作注意事項.................................175
八、實訓操作步驟.........................................175
九、思考與練習.............................................177
十、實訓考評.................................................177
任務四 盤式制動器制動片的檢查與更換..........177
一、概述.........................................................177
二、故障分析.................................................177
三、技術要求與標準.....................................177
四、實訓教學目標.........................................178
五、實訓器材.................................................178
六、實訓操作安排.........................................178
七、實訓操作注意事項.................................178
八、實訓操作步驟.........................................178
九、思考與練習.............................................180
十、實訓考評.................................................180
任務五 盤式制動器制動盤的檢查與更換..........180
一、概述.........................................................180
二、故障分析.................................................181
三、技術要求與標準.....................................181
四、實訓教學目標.........................................181
五、實訓器材.................................................181
六、實訓操作安排.........................................181
七、實訓操作注意事項.................................182
八、實訓操作步驟.........................................182
九、思考與練習.............................................184
十、實訓考評.................................................184
任務六 鼓式制動器的拆卸、檢查與維修..........184
一、概述.........................................................184
二、故障分析.................................................184
三、技術要求與標準.....................................185
四、實訓教學目標.........................................185
XI
五、實訓器材.................................................185
六、實訓操作安排.........................................185
七、實訓操作注意事項.................................185
八、實訓操作步驟.........................................186
九、思考與練習.............................................188
十、實訓考評.................................................188
任務七 真空助力器的檢查與維修.....................188
一、概述.........................................................188
二、故障分析.................................................189
三、技術要求與標準.....................................189
四、實訓教學目標.........................................189
五、實訓器材.................................................189
六、實訓操作安排.........................................189
七、實訓操作注意事項.................................190
八、實訓操作步驟.........................................190
九、思考與練習.............................................192
十、實訓考評.................................................192
任務八 制動總泵的檢查與維修.........................192
一、概述.........................................................192
二、故障分析.................................................193
三、技術要求與標準.....................................193
四、實訓教學目標.........................................193
五、實訓器材.................................................193
六、實訓操作安排.........................................193
七、實訓操作注意事項.................................193
八、實訓操作步驟.........................................194
九、思考與練習.............................................196
十、實訓考評.................................................196
項目四 行駛系統保養與維護實訓..............197
任務一 輪胎的檢查與調換.................................197
一、概述.........................................................197
二、故障分析.................................................197
三、技術要求與標準.....................................197
四、實訓教學目標.........................................197
五、實訓器材.................................................198
六、實訓操作安排.........................................198
七、實訓操作注意事項.................................198
八、實訓操作步驟.........................................198
九、思考與練習.............................................200
十、實訓考評.................................................200
任務二 減振器的檢查與更換.............................201
一、概述.........................................................201
二、故障分析.................................................201
三、技術要求與標準.....................................202
四、實訓教學目標.........................................202
五、實訓器材.................................................202
六、實訓操作安排.........................................202
七、實訓操作注意事項.................................202
八、實訓操作步驟.........................................203
九、思考與練習.............................................206
十、實訓考評.................................................207
任務三 輪胎螺栓的更換.....................................207
一、概述.........................................................207
二、故障分析.................................................207
三、技術要求與標準.....................................207
四、實訓教學目標.........................................207
五、實訓器材.................................................207
六、實訓操作安排.........................................208
七、實訓操作注意事項.................................208
八、實訓操作步驟.........................................208
九、思考與練習.............................................209
十、實訓考評.................................................209
任務四 輪胎與車輪的修理.................................210
一、概述.........................................................210
二、故障分析.................................................211
三、技術要求與標準.....................................211
四、實訓教學目標.........................................211
五、實訓器材.................................................211
六、實訓操作安排.........................................211
七、實訓操作注意事項.................................211
八、實訓操作步驟.........................................212
九、思考與練習.............................................213
十、實訓考評.................................................214
任務五 車輪動平衡檢驗.....................................214
一、概述.........................................................214
二、故障分析.................................................214
三、技術要求與標準.....................................215
四、實訓教學目標.........................................215
五、實訓器材.................................................215
六、實訓操作安排.........................................215
汽車維修實訓教程—整車實訓
XII
七、實訓操作注意事項.................................215
八、實訓操作步驟.........................................216
九、思考與練習.............................................216
十、實訓考評.................................................216
任務六 四輪定位儀的使用.................................217
一、概述.........................................................217
二、故障分析.................................................218
三、技術要求與標準.....................................218
四、實訓教學目標.........................................218
五、實訓器材.................................................218
六、實訓操作安排.........................................218
七、實訓操作注意事項.................................219
八、實訓操作步驟.........................................219
九、思考與練習.............................................222
十、實訓考評.................................................222
第五章 電器設備、空調的保養與維護223
項目一 發電機、空調壓縮機與助力泵傳動帶的檢查與更換......................................................223
一、概述.........................................................223
二、故障分析.................................................223
三、技術要求與標準.....................................223
四、實訓教學目標.........................................223
五、實訓器材.................................................223
六、實訓操作安排.........................................224
七、實訓操作注意事項.................................224
八、實訓操作步驟.........................................224
九、思考與練習.............................................226
十、實訓考評.................................................226
項目二 蓄電池的定期維護與檢查..............227
一、概述.........................................................227
二、故障分析.................................................227
三、技術要求與標準.....................................227
四、實訓教學目標.........................................228
五、實訓器材.................................................228
六、實訓操作安排.........................................228
七、實訓操作注意事項.................................228
八、實訓操作步驟.........................................229
九、思考與練習.............................................232
十、實訓考評.................................................232
項目三 汽車雨刮器片的檢查與更換.........233
一、概述.........................................................233
二、故障分析.................................................233
三、技術要求與標準.....................................233
四、實訓教學目標.........................................233
五、實訓器材.................................................234
六、實訓操作安排.........................................234
七、實訓操作注意事項.................................234
八、實訓操作步驟.........................................234
九、思考與練習.............................................235
十、實訓考評.................................................235
項目四 汽車空調系統的保養與維護.........236
一、概述.........................................................236
二、汽車空調的日常維護.............................237
三、實訓教學目標.........................................237
四、實訓器材.................................................237
五、實訓操作安排.........................................237
六、實訓操作注意事項.................................238
七、實訓操作步驟.........................................238
八、思考與練習.............................................252
九、實訓考評.................................................253
第六章 保養與維護綜合項目工藝規範254
一、新車車體保養與維護.............................254
二、走合期的保養與維護.............................254
三、長期停放車輛的保養與維護.................256
四、日常保養與維護.....................................257
五、一級保養與維護.....................................260
六、二級保養與維護.....................................262
